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Excavation-Equipment Articles


Cranes

(category: Excavation-Equipment, Word count: 592)
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A crane is a tower or derrick that is equipped with

cables and pulleys that are used to lift and lower

material. They are commonly used in the construction

industry and in the manufacturing of heavy equipment.

Cranes for construction are normally temporary

structures, either fixed to the ground or mounted

on a purpose built vehicle.

They can either be controlled from an operator in

a cab that travels along with the crane, by a push

button pendant control station, or by radio type

controls. The crane operator is ultimately responsible

for the safety of the crews and the crane.

Medieval cranes

Cranes of the Middle Ages were used to build the

cathedrals of Europe. The crane was fixed on top

of a wall as it was being constructed and was

powered by men that ran inside of two large wheels

on each side. Cranes were also used in medieval ports

and in shipyards.

Mobile cranes

The most basic type of crane consists of a steel

truss or telescopic boom mounted on a mobile platform,

which could be a rail, wheeled, or even on a cat

truck. The boom is hinged at the bottom and can

be either raised or lowered by cables or hydraulic

cylinders.

Telescopic crane

This type of crane offers a boom that consists of

a number of tubes fitted one inside of the other.

A hydraulic mechanism extends or retracts the

tubes to increase or decrease the length of the

boom.

Tower crane

The tower crane is a modern form of a balance

crane. When fixed to the ground, tower cranes

will often give the best combination of height and

lifting capacity and are also used when constructing

tall buildings.

Truck mounted crane

Cranes mounted on a rubber tire truck will provide

great mobility. Outriggers that extend vertically

or horizontally are used to level and stabilize

the crane during hoisting.

Rough terrain crane

A crane that is mounted on an undercarriage with

four rubber tires, designed for operations off

road. The outriggers extend vertically and

horizontally to level and stabilize the crane when

hoisting. These types of cranes are single engine

machines where the same engine is used for powering

the undercarriage as it is for powering the

crane. In these types of cranes, the engine is

normally mounted in the undercarriage rather than

in the upper portion.

Loader crane

A loader crane is a hydraulically powered articulated

arm fitted to a trailer, used to load equipment

onto a trailer. The numerous sections can be

folded into a small space when the crane isn't in

use.

Overhead crane

Also refered to as a suspended crane, this type

is normally used in a factory, with some of them

being able to lift very heavy loads. The hoist is

set on a trolley which will move in one direction

along one or two beams, which move at angles to

that direction along elevated or ground level

tracks, often mounted along the side of an assembly

area.

In the excavation world, cranes are used to move

equipment or machinery. Cranes can quickly and

easily move machinery into trenches or down steep

hills, or even pipe. There are many types of

cranes available, serving everything from

excavation to road work.

Cranes are also beneficial to building bridges or

construction. For many years, cranes have proven

to be an asset to the industry of construction

and excavating. Crane operators make really good

money, no matter what type of crane they are

operating.

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Dump Truck

(category: Excavation-Equipment, Word count: 631)
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Dump trucks or production trucks are those that are

used for transporting loose material such as sand,

dirt, and gravel for construction. The typical dump

truck is equipped with a hydraulically operated open

box bed hinged at the rear, with the front being

able to be lifted up to allow the contents to fall

out on the ground at the site of delivery.

Dump trucks come in many different configurations

with each one specified to accomplish a specific

task in the construction chain.

Standard dump truck

The standard dump truck is a full truck chassis with

the dump body mounted onto the frame. The dump body

is raised by a hydraulic ram lift that is mounted

forward of the front bulkhead, normally between the

truck cab and the dump body.

The standard dump truck also has one front axle,

and one or more rear axles which normally has dual

wheels on each side. The common configurations for

standard dump trucks include the six wheeler and

ten wheeler.

Transfer dump truck

For the amount of noise made when transferring, the

transfer dump truck is easy to recognize. It's a

standard dump truck that pulls a separate trailer

which can be loaded with sand, asphalt, gravel,

dirt, etc.

The B box or aggregate container on the trailer is

powered by an electric motor and rides on wheels

and rolls off of the trailer and into the main dump

box. The biggest advantage with this configuration

is to maximize payload capacity without having to

sacrifice the maneuverability of the short and

nimble dump truck standards.

Semi trailer end dump truck

The semi end dump truck is a tractor trailer

combination where the trailer itself contains the

hydraulic hoist. The average semi end dump truck

has a 3 axle tractor that pulls a 2 axle semi

trailer. The advantage to having a semi end

dump truck is rapid unloading.

Semi trailer bottom dump truck

A bottom dump truck is a 3 axle tractor that pulls

a 2 axle trailer with a clam shell type dump

gate in the belly of the trailer. The biggest

advantage of a semi bottom dump truck is the

ability to lay material in a wind row. This

type of truck is also maneuverable in reverse as

well, unlike the double and triple trailer

configurations.

Double and triple trailer

The double and triple bottom dump trucks consist

of a 2 axle tractor pulling a semi axle semi

trailer and an additional trailer. These types of

dump trucks allow the driver to lay material in

wind rows without having to leave the cab or stop

the truck. The biggest disadvantage is the

difficulty in going in reverse.

Side dump trucks

Side dump trucks consist of a 3 axle trailer pulling

a 2 axle semi trailer. It offers hydraulic rams

that tilt the dump body onto the side, which spills

the material to the left or right side of the

trailer. The biggest advantages with these types

of dump trucks are that they allow rapid unloading

and carry more weight than other dump trucks.

In addition to this, side dump trucks are almost

impossible to tip over while dumping, unlike the

semi end dump trucks which are very prone to being

upset or tipped over. The length of these trucks

impede maneuverability and limit versatility.

Off road dump trucks

Off road trucks resemble heavy construction equipment

more than they do highway dump trucks. They are

used strictly for off road mining and heavy dirt

hauling jobs, such as excavation work. They are

very big in size, and perfect for those time when

you need to dig out roads and need something to

haul the massive amounts of dirt to another

location.

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Renting Versus Owning Equipment

(category: Excavation-Equipment, Word count: 488)
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There are always going to be times when, no matter

how carefully an excavation company plans out a

project, there simply isn't enough equipment on hand

to handle the requirements of the project without

running out of time. The choices at this point are

clear - rent the machines you need or go ahead and

make the purchase.

It is however, not easy to make these types of

decisions, thanks to several factors that you'll

need to consider.

Rental pricing

Its no secret that rental companies make a killing

with the equipment they rent out. Most companies

will rent on a daily or weekly basis, which is good

for them but can be bad for you. Depending on what

area you work in, the price can be very high or

just right.

Depending on what type of equipment you need, the

price to rent will vary. Excavators and off road

dump trucks are among the highest to rent, as they

can cost as much as 12,000 dollars per month! This

may seem a bit outrageous at first, although if you

own a profitable company and are working on a big

project, you'll have problems meeting the price.

Buying

When you need more equipment and don't want to rent,

you can buy your equipment. Buying is the way to

go if you plan on using the equipment more. If you

work on large projects on a frequent basis, you may

want to look into buying the equipment you need

instead of renting.

Buying will save you money in the long run, providing

you are going to be using the equipment again. If

you need the equipment for one or two projects, you

may just want to rent. Sure you won't own the

equipment, although you certainly don't want to buy

something you won't be using.

Servicing

One of the great things about renting is the fact

that company you rent from is responsible for fixing

anything that breaks. Your company won't be responsible

for repairs, as you don't own the equipment. If

something breaks or goes wrong, simply call the

company and they will come out there and fix the

problem, as the price for repair is included in the

rental contract.

If you choose to go ahead and buy the equipment,

then your company will be responsible for the repair

of the equipment. As you probably know with owning

other equipment, you'll need to do regular maintenance

and service on the equipment.

Making that final choice on renting or buying is

ultimately up to you. You should always think about

finances, and if you can afford the machinery. If

you don't have the finances or capital to buy what

you need, you should go with renting. Either way

you go, you'll get the machines you need to complete

your job and stay ahead of schedule.

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Comparing Trenchers To Compact Excavators

(category: Excavation-Equipment, Word count: 478)
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Both of these machines are affordable, popular,

highly productive, and they both have helped lay a

lot of cable and pipe in the ground. While they

both can do the work, there are differences as

to how they perform when stacked up against each

other in residential utility installations.

Size and price

The average dig depth for utility installations in

residential applications is between 40 and 48

inches. The basic trencher that digs to the above

depth will boast a 20 - 30 horsepower engine and

cost around 40,000 dollars.

The most popular type of compact excavator is the

2.5 metric ton size class, and it uses a 30 HP

engine and costs around the same price. The

biggest difference in the two surfaces when you

need the trencher to dig deeper. The 2.5 metric

ton excavator has no trouble at all digging to 8

feet or more, although a trencher that can dig

that deep will require an engine with around 100

horsepower and cost upwards of 90,000 dollars!

Life costs

Not counting the bucket teeth and the replacement

of the rubber tracks at 2,000 hours, fuel and

routine maintenance are your only daily costs

with a compact excavator. The digging chain, teeth,

and sprockets on the trenchers are considered

wear items and need to be replaced often. Even

with the high consumable costs of trenchers, the

differences will tend to even out when productivity

is taken into effect.

Productivity

For straight line trenching at an average depth,

trenchers will flat out lead compact excavators.

Under reasonable conditions, a trencher can work

three to four times faster than that of a compact

excavator. Another area where trenchers really

excel is wooded areas, where tree roots and logs

can make for slow and sloppy digging when using a

bucket.

Versatility

When it comes down to it, compact excavators can

do a lot of things that trenchers can't, especially

when they have attachments on hand. If you are

digging with a compact excavator, you can't go

anywhere near as fast as you can with a good quality

trencher.

Keep in mind that a trencher isn't a single minded

machine either. Most styles of trenchers can be

outfitted with a backhoe attachment that attaches

to the front end. Whenever concrete, rocks, or

asphalt stands in the way, the boom and chain can

be replaced with rock teeth and a wheel. In soft

soils, you can set up a trencher with a plow

attachment and plow in cables faster than using

any other available method.

When it comes down to choosing, keep in mind that

it all depends on your needs. There are some

cases where the compact excavator is best to

choose, while there will also be jobs in which

the trencher is going to do the best work.

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Front Loader

(category: Excavation-Equipment, Word count: 480)
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Also known as a front end loader, bucket loader,

scoop loader, or shovel, the front loader is a type

of tractor that is normally wheeled and uses a

wide square tilting bucket on the end of movable

arms to lift and move material around.

The loader assembly may be a removable attachment

or permanently mounted on the vehicle. Often times,

the bucket can be replaced with other devices or

tools, such as forks or a hydraulically operated

bucket.

Larger style front loaders, such as the Caterpillar

950G or the Volvo L120E, normally have only a

front bucket and are known as front loaders,

where the small front loaders are often times

equipped with a small backhoe as well and called

backhoe loaders or loader backhoes.

Loaders are primarily used for loading materials

into trucks, laying pipe, clearing rubble, and

also digging. Loaders aren't the most efficient

machines for digging, as they can't dig very deep

below the level of their wheels, like the backhoe

can.

The deep bucket on the front loader can normally

store around 3 - 6 cubic meters of dirt, as the

bucket capacity of the loader is much bigger than

the bucket capacity of a backhoe loader. Loaders

aren't classified as excavating machinery, as

their primary purpose is other than moving dirt.

In construction areas, mainly when fixing roads

in the middle of the city, front loaders are

used to transport building materials such as

pipe, bricks, metal bars, and digging tools.

Front loaders are also very useful for snow

removal as well, as you can use their bucket or

as a snow plow. They can clear snow from the

streets and highways, even parking lots. They

will sometimes load the snow into dump trucks

which will then haul it away.

Unlike the bulldozer, most loaders are wheeled and

not tracked. The wheels will provide better

mobility and speed and won't damage paved roads

near as much as tracks, although this will come

at the cost of reduced traction.

Unlike backhoes or tractors fitted with a steel

bucket, large loaders don't use automotive

steering mechanisms, as they instead steer by a

hydraulically actuated pivot point set exactly

between the front and rear axles. This is known

as articulated steering and will allow the front

axle to be solid, therefore allowing it to carry

a heavier weight.

Articulated steering will also give a reduced

turn in radius for a given wheelbase. With the

front wheels and attachment rotating on the same

axis, the operator is able to steer his load in

an arc after positioning the machine, which can

come in quite handy. The problem is that when

the machine is twisted to one side and a heavy

load is lifted high in the air, it has a bigger

risk of turning over.

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Harvester

(category: Excavation-Equipment, Word count: 492)
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The harvester is a type of heavy machinery that is

employed in cut to length logging operations for

felling, buckling, and cutting up trees. Normally,

a harvester is employed alongside a forward that

will haul the logs and trees to a roadside landing.

Harvesters were developed in Sweden and Finland,

and today they do nearly all of the commercial

felling in these countries. They work best for

less difficult terrain for the clear cutting area

of forest. For steep hills or removing individual

trees, chain saws are normally preferred. In

the nordic countries, small and agile harvesters

are used for thinning operations and manual cutting

is only used during extreme conditions or by self

employed owners of the forest or wooded area.

The leading manufacturers of harvesters include

Timberjack (which is owned by John Deere) and

Valmet, which is owned by Komatsu.

Normally, harvesters are built on a robust all

terrain vehicle, which can either be wheeled or

tracked. Sometimes, the vehicle can be articulated

to provide tight turning around obstacles. A

diesel engine will provide power for both the

vehicle and the harvesting mechanism through a

hydraulic drive.

An articulated, extensible boom that is similiar

to that of an excavator, will reach out from the

vehicle to carry the head of the harvester. There

are even some commercial harvesters that are

adaptations of excavators with a new harvester

head, while the others are purpose built vehicles.

The normal harvester head may consist of:

1. A chain saw to cut the tree at the

base and also to cut it to length. The saw is

hydraulically powered rather than using a 2 stroke

engine of a portable version. It offers a more

robust chain and a higher output power than any

saw carried by man.

2. Two curved de-limbing knives that can

reach around the trunk to remove branches.

3. Two feed rollers to reach out and grasp

the tree. The wheels will pivot apart to allow

the tree to be embraced by the head of the harvester,

and pivot together to hug the tree tight.

4. Two more curved knives for de-limbing.

All of this is controlled by an operator who sits

in the cab of the vehicle. A control computer is

used to simplify mechanical movements and keep the

length and diameter of trees that have been cut.

The length is computed by counting the rotations

of the gripping wheels. The diameter is computed

from the pivot angle of the gripping wheels that

hug the tree.

Harvesters are normally available for cutting trees

up to 900 mm in diameter, built on vehicles that

weight up to 20 t, with a boom that reaches up to

a 10m radius. The larger, more heavier vehicles

do more damage to the forest, although a longer

reach will help by allowing more trees to be

harvested with less movements required by the

vehicle.

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Caterpillar D Series

(category: Excavation-Equipment, Word count: 621)
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The CAT (Caterpillar) 420D and 430D backhoe loaders

are the high performance machines in the D series

lineup. The 420D boasts 85 HP and a backhoe digging

depth of 14 feet when equipped with a standard

stick.

The 430D offers 94 HP and a backhoe digging depth

of 15 feet when it is equipped with a standard

stick. By using an extendible stick, you can

push the digging depth of the 420D to 18 feet and

the depth of the 430D to 19 feet, which is very

impressive to say the least.

Both D series machines are available in IT

(Integrated Toolcarrier) configurations for

applications that benefit from a parallel lift

loader linkage and the versatility of quick work

tool changes through the use of a versatile

hydraulic quick coupler. Applications include the

use of pallet forks, material handling arms,

brooms, and even buckets.

The new and improved pilot operated hydraulic backhoe

and IT loader controls will help to ensure smooth,

precise operation with reduced effort on behalf of

the operator. These backhoes use excavator type

joystick controls, and an optional pattern change

valve which allows you to select the patern of

control.

The 205 degree rotation that is offered by the

backhoe bucket linkage will make it easier to dig

vertical walls and clamp material when loading

trucks. The rotation with the D series is 40

degrees more than with the C series. Now, the

backhoe buckets feature a single pin position,

with the bucket link featuring an integrated

lifting eye as well.

The optional quick coupler you can get for the

backhoe will allow fast changes of working tools

for increased versatility and flexibility in

almost all applications.

Both of the D series backhoe loaders use the

turbocharged, direct injection, four cylinder diesel

engine, with a displacement of 4.0 liters. This

engine offers superior lug performance which is

mostly due to the responsive fuel injection

system.

The standard power shuttle transmission provides

four forward speeds and four speeds in reverse

as well. Fully synchromesh in all gears will

permit on the go shifting, while the forward and

reverse electric power shuttle will provide

instant direction changes through powered

clutches.

The auto shifting feature will automatically

shift between second gear and the highest gear

selected for ease of operation. The auto shift

feature has five forward and three reverse gears,

with a transmission kick switch on the lever of

the loader control.

With D series loaders, you'll also have the choice

of standard two wheel drive or all wheel drive,

which you can engage easily on the go, under

heavy load, by pressing a switch that is located

on the front console.

The D series loaders from CAT are very fast and

versatile as well, as they will move faster than

most types of backhoes on the market. The

diesel engines are very fast, while the machine

has enough traction and control to keep you

moving even in wet or muddy conditions.

The variable load sensing hydraulic system will

adjust the flow and pressure of the machine to

meet the demands of work with an increased

pressure of 3,300 PSI. The hydraulic system is

tuned to work efficiently with the engine, and

it provides full hydraulic force to the working

tool on hand at any engine speed you desire.

Unlike other backhoe loaders, the D series will

reduce demands on the operator, cut fuel consumption

in half, reduce wear on the engine, and allow

for quieter operation. To make a long story

short - the D series from CAT are among the best

backhoe loaders that money can buy - bar none.

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Case Cx700 And Cx330

(category: Excavation-Equipment, Word count: 472)
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The company of Case has done it again, by introducing

yet another spectacular excavator, the CX700, which

weighs in at 70 metric tons and represents a new

size for Case, fitting perfectly between the CX460

and CX800 models. Case has also taken advantage of

Tier 3 technologies and upgraded the CX330, increasing

the power and improving fuel economy, all while adding

features that will enhance comfort for the operator

and simplify maintenance.

Power

The CX700 is a powered by a high performance, fuel

efficient Isuzu engine that is completely Tier 3

certified. With an operating weight of 153,400 lbs.

and over 400 HP, the CX700 is capable of digging to

31 feet 11 inches with reaches up to 46 feet 11 inches.

The frame for the CX700 is based on the larger CX800

to ensure optimum durability and reliability,

especially given the powerful performance specs the

machine calls for.

New to the Case CX700 is a switch that will allow

you to give priority to either the boom or the swing

functions. The CX700 also offers retractable side

frames and an optional counterweight removal device,

which makes transporting easier than ever before.

More durable

The Isuzu engine that powers the CX700 is fully

electronic and uses a high pressure rail system that

provides a 5% increase in HP and also gives the

excavator 10% better fuel economy.

Several enhancements have been made to the CX330

upon releasing the CX700, including the overall

reliabilty and durability of the machine, which

includes the strength of the front idlers by beefing

up the thickness and design of the center hub and

improving the track seal design for increased life.

Upgrades

Several of the features that come standard with the

CX700 are upgrades for the CX330 that will also be

applied to other large Case excavator models that

move forward. The key upgrades include ease of

maintenance and servicing. Both the CX330 and CX700

models feature an easy maintenance system, lubricated

bushings throughout the boom and arm, which provides

extended lube periods of up to 1,000 hours. The

engine oil filters are now mounted vertically in

the pump house access area, which allows for easier

access and servicing.

The addition of a modified oil drain plug with a

check valve will make it easier than ever to change

oil. Both the CX330 and CX700 both offer finer

fuel filtration, up to four microns, which provides

increased uptime and improved fuel performance.

The upgraded cooling system features a design that

reduces the stacking of coolers for better cooling

efficiency and also improves access to ease the

removal of debris. In addition to this, the Case

CX700 also features a hydraulically driven,

thermostat controlled reversible fan for improving

the cooling of the engine and easy cleanout of the

materials.

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Caterpillar D 11

(category: Excavation-Equipment, Word count: 453)
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The D-11 from Caterpillar is among the series of

tracked type tractors are among the largest

conventional bulldozers in the world, second to the

Komatsu D575. It comes in two variations, the

standard D-11R and the bigger and heavier D-11R CD.

The D-11 bulldozer is among the upper end of

Caterpillars track type tractors, which range in

power and size from the D-3 (77 HP) to the D-11R

(935 HP).

The primary use for the D-11 is for moving large

quantities of rock, dirt, etc. short distances in

confined spaces. The D-11 is often times used in

quarries. The price, size, power and weight of

the D11 dictate that they are used primarily for

major products. You can normally find the D11

used in forestry, mining, excavation, and quarry

operations.

The D-11 is high known and favored for its amazing

power and ability to rip into the earth, making

them ideal for agricultural and rock ripping type

work. The ripper is the long claw like device

you can find on the back of the D-11. Rippers come

in single shank or in groups of two or more, known

as multi shank rippers. Normally, a single shank

is all you need for heavy ripping work.

The ripping of rock will allow the ground surface

rock to be broken up into small, easy to handle

and transport rubble which can then be removed

so that you can grade the area.

The agricultural ripping feature will allow rocky

or very hard ground to be broken up so that

otherwise unarable land can be put to use with

agricultural applications.

The blade on the front of the D-11 comes in 3

varieties:

1. A straight blade which is short and

has no lateral curve, no side wings, and is ideal

for fine grading.

2. A universal blade which is tall and

very curved, and has large side wings which can

carry more material.

3. A combination blade that is shorter,

has less curvature, and smaller wings on the side.

The nearest competition for the Caterpillar D-11

is the Komatsu D-475. The Caterpillar can best be

distinguished from the Komatsu by the elevated drive

sprocket or high drive system that results in a

triangular, rather than oval, shaped caterpillar

track.

The D-11 is a fine testament to the superb products

Caterpillar offers. They are great for excavation

and clearing dirt, as they can push large piles

of dirt. They are also good for rock, as they can

move even the biggest of rocks from the ground

without breaking a sweat. If you've wanted a

bulldozer with uncanny strength and abilities, the

D-11 is just what you need on your job site.

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